Custom Packaging
Solutions

If standard product doesn’t fit the job, we’ll build something that does. Our extrusion, printing, and converting capabilities cover almost any industry, and our team will work with you to spec the right solution for your application.

Industries

Beverage

Meat & Seafood

Produce

Garden Products

Bin Liners & Garbage Bags

Brick & Block

Timber & Aluminium

Demolition

Baking

Bedding

Nursery

Medical & Hygiene

Our Processing Capabilities

We have a full range equipment capable to deliver operating answers to your needs in polyethylene flexible packaging.

Extrusion

Converting

Printing

Slitting / Rewinding

StarFlex

StarFlex is a proprietary blend of materials developed by Vexel and designed for the needs of the Australian market. StarFlex has superior mechanical properties compared to conventional LDPE or HDPE film commonly sold into the Australian market.

Thinner films

The unique combination of stiffness and mechanical properties such as tear and impact strength offer a genuine downgauging potential.

Pack integrity

All factors considered; packs produced in StarFlex enhanced PE will have less tendency for breakage.

Easy to open

The smooth surface is non-blocking in nature and makes it easy to open and fill.

Stronger films

StarFlex films demonstrate superior dart drop index compared to conventional PE products, providing a competitive alternative to higher cost materials.

High-Speed auto packaging

A balanced stiffness-to-toughness ratio and a matt, non-blocking surface make StarFlex ideal for high-speed work. Applications include bag making, collation shrink, FFS packaging, and in-line liner making.

Sealability

StarFlex has a broader sealing window than LDPE, resulting in fewer seal break and deformities.

Toughness at low temperature

StarFlex outperforms conventional materials in the market today in terms of its toughness at low temperature, making the material ideal for the production of frozen food packaging.

Quality Control

Quality Control

Every product is signed off by our QC team before dispatch. All production records and run sheets are stored electronically, so we can track every batch with full accuracy and accountability.

Continuous Improvement

Quality isn’t a one-off check. We run a Continuous Improvement Program (CIP) across the business, where every product issue, no matter how small, is recorded and acted on. Delivery and processes are constantly reviewed for efficiency and consistency, with improvements rolled in as we go.

Live Stock Tracking

Our stock is managed through a fully integrated ERP system that links every department, from raw materials and production through to packaging and dispatch. Raw materials are tracked in real time, giving us complete traceability on every order.

Automated Production Control

Our extruders run on fully automated control systems that manage raw material input and film thickness on the fly. Less waste, less human error, more consistent product, every run.

Physical & cosmetic tests

Film thickness, print, surface tension (dyne), ink or resin viscosity, Pantone colour, colour density, haze, clarity, tinting strength, dispersion.

Film strength

Elongation, tensile strength, coefficient of friction, dart-impact, drop tests, stretch, puncture.

Functional tests

Seal strength, handle strength, resistance to leakage, heat-shrink, containment & retention force.

Others

Cleanliness, foreign matter, contamination, quantity, packing & loading condition, weight, and other external tests.

Custom PackagingSolutions